Product Overview
The 50-75-100 High Speed Stud and Track Roll Forming Production Line is a brand-new, fully automated production solution, specially designed for the efficient and continuous manufacturing of drywall metal studs and tracks. It is an ideal equipment for light steel framing and interior construction systems, perfectly matching the high-efficiency and high-precision production needs of modern construction projects.
The production line adopts an integral welding structure of 35mm thick steel plates, paired with 16 forming passes to ensure stable and continuous molding. Its shafts are made of high-quality 40CR alloy steel, and it is equipped with a reliable gearbox transmission structure, which greatly enhances the overall rigidity, load-bearing capacity and long-term durability of the equipment, ensuring stable performance even under continuous high-intensity operation.
Equipped with an 11kw hydraulic pump station and a 2.3kw cutting section motor, the production line delivers stable power output and smooth operation. It supports an adjustable production speed of 0-60m/min, maintaining stable operation, precise profile dimensions and smooth surface quality even at high output speeds, effectively improving production efficiency and shortening project cycles.
The production line is integrated with an advanced PLC control system, combined with a high-speed roll forming system, servo-controlled cutting and automatic stacking, realizing a fully automated production workflow. This intelligent system achieves ultra-precise cutting and positioning, fully meeting the high accuracy requirements of modern light steel keel production, ensuring consistent product quality and easy, user-friendly operation.
Frequently Asked Questions
How many people are required to operate the machine?
It requires just one operator plus one person to handle the output; for highly automated models, a single person is sufficient.
What are the available cutting methods?
- Hydraulic Flying Shear
- Servo Tracking Flying Shear (Higher precision, faster speed, burr-free cuts)
Will the machine's precision be compromised during transport?
Thanks to its fully welded structure and reinforced packaging, transportation will not affect the precision of the rollers or the machine frame.
Can you provide semi-automatic or fully automatic receiving tables?
Yes, optional configurations include pneumatic receiving, hydraulic receiving, and automatic stackers.
How can issues such as skewed or off-center sheet feeding be resolved?
The equipment is equipped with a hydraulic alignment system or a manually adjustable feed guide mechanism, allowing for easy correction.
